Generador de vapor limpio

The clean steam generator offered by SINCAL is suitable for situations where industrial steam is not suitable due to different demands on the quality of steam required by consumers.

With steam productions from 100 kg/h to 1000 kg/h, and design pressures from 3 to 5 bar, they cover a large number of scenarios where high purity steam is required

clean steam

OPERATION

There are different ways to produce clean steam, but the most common, due to the frequent availability of “dirty” or industrial steam in industries, is to use this medium to transform it into clean steam.

This transformation is performed by a clean steam generator, which is essentially a large heat exchanger. The heating is not produced through the action of a flame, but through a tubular bundle of steam at medium pressure (between 8 and 12 bar, or higher pressures in special cases), which vaporizes the water contained in a tank or boiler.

The generators are carefully studied from the point of view of thermal transfer to produce clean steam at low pressures, generally below 5 bar.

The entire generator assembly is made of AISI 316L stainless steel, as this is the best choice for sanitary or food applications. All valves in contact with the water or clean steam circuit are also supplied in stainless steel.

Like all equipment produced by SINCAL, the clean steam generators are certified according to the European Pressure Equipment Directive (2014/68/EU) and are therefore CE marked.

ADVANTAGES

  • Possibility of obtaining very high quality steam in a small space
  • Modulating type industrial steam inlet regulation
  • Completely made of AISI 316L stainless steel
  • Suitable for a multitude of industries.

APPLICATIONS

  • Sterilization in the pharmaceutical, food or sanitary industry
  • Sterilization in place (SIP)
  • Direct injection into the product
  • Humidification in clean rooms
  • Laboratories
  • Breweries

RELIABLE EQUIPMENT

SINCAL SCSG clean steam generators are equipped with high quality controls that allow us to affirm that it is one of the boilers with the highest reliability index in the market, reaching SIL3 level in the level control system. Like all the equipment manufactured by SINCAL, they are equipped as standard with our successful touch control panel and its associated PLC, both of our own design, which allow visual, easy and intuitive access to the working conditions of the boiler, modify its working parameters or view the activated alarms, among other functions.

As optional features, these generators can be equipped with continuous power supply, indirect monitoring every 24 hours, two pumps, automatic salt purge, etc.

  • Highest quality valves: ARI Armaturen®, GESTRA®, TLV® or Samson®.
  • Level and purge controls: GESTRA® (optionally Spirax Sarco®)
  • Pressure Relays: ARI Armaturen® and Danfoss®.
  • Control and maneuvering systems: ABB® and Sincal
  • Pumps: Grundfos®

MAINTENANCE

Steam generators are extremely easy to maintain:

  • The tubular bundle is completely removable through a flange located on the side of the equipment.
  • All valves and accessories are easily accessible at different points on the generator.
  • As they are made of stainless steel, the periodic maintenance to be carried out is considerably reduced.